2004 6.0L Power Stroke – SPECIAL TORQUE CHART – Wavy High Pressure Oil Rail Installation and Torque Procedure

• Step 1: Place the oil rail on top of the carrier so that the four single ball tubes are engaging the injector lead angle.
• Step 2: Insert 3 guide bolts– two on the ends of the straight side of the oil rail and one in the middle of the wavy          side of the oil rail. See figure to the left.
• Step 3: After the 3 guide bolts are threaded in 6 or 7 turns, press the rail into the injectors.
• Step 4: Once the oil rail has completely engaged the injectors, the oil rail mounting feet should be flat against the        carrier mounting surfaces. Now insert the remaining 6 bolts.
• Step 5: Turn all 9 bolts until snug.
• Step 6: Torque all bolts to 120 in/lbs. starting with the center bolt on the wavy side of the oil rail. Follow sequence      shown in Figure C.