1. Remove the engine oil filter, fill with clean engine oil, and reinstall. Tighten: Tighten the oil filter to 24 N.m (18 lb ft). 2. Remove the oil pressure sensor. 3. Install the M 16 x 1.5 adapter P/N 509375. 4. Install the flexible hose to the adapter and open the valve. 5. Pump the… Read More »
1. Install the starter motor to the flywheel housing. NOTE: Refer to Fastener Notice. 2. Install the starter motor bolts. Tighten: Tighten the starter bolts to 78 N.m (58 lb it).
1. Lightly lubricate the crankshaft balancer internal hub with engine oil. 2. Install the crankshaft balancer to the crankshaft. 3. Lightly lubricate the crankshaft balancer bolt with engine oil. NOTE: Refer to Fastener Notice 4. Install the crankshaft balancer bolt and washer. Tighten: 1. Tighten the bolt to 100 N.m (74 lb it) on the… Read More »
1. Install the pilot bearing. 2. Install the flywheel. NOTE: This component uses bolts with a preapplied molybdenum disulfide coating for thread lubrication. Do not remove the coating or use any additional lubricant. Improperly lubricated threads will adversely affect the … Read More »
1. Install the flywheel to the crankshaft. 2. Install the flywheel washer to the flywheel with the beveled side facing the engine. NOTE: This component uses bolts with a preapplied molybdenum disulfide coating for thread lubrication. Do not remove the coating or use any additional lubricant.… Read More »
J 44642 Crankshaft Rear Oil Seal Installer. See Special Tools . 1. Place the crankshaft rear oil seal onto the crankshaft. IMPORTANT: The J 44642 must be fully secured to the crankshaft to ensure proper seal depth. See Special Tools. 2. Install the J 44642 to the crankshaft. See Special Tools. 3. Press the crankshaft… Read More »
1. Install the exhaust outlet. NOTE: Refer to Fastener Notice. 2. Install the exhaust outlet clamp. Tighten: Tighten the exhaust outlet clamp to 15 N.m (11 lb it). 3. Install the exhaust outlet to right exhaust pipe bracket bolt. Tighten: Tighten the exhaust outlet to right exhaust pipe bracket bolt to 34 N.m (25 lb… Read More »
1. Install the exhaust pipe with gaskets. 2. Install the exhaust outlet bracket. 3. Install the exhaust pipe to turbocharger bolts.
1. Install the exhaust pipe with gaskets. 2. Install the exhaust pipe to turbocharger bolts. 4. Install the exhaust pipe heat shield. 5. Install the exhaust pipe heat shield bolts. Tighten: Tighten the exhaust pipe heat shield bolts to 10 N.m (89 lb in).
1. Apply a 2-3 mm wide by 0.5-1.5 mm high bead o f GM P/N 12378521 (Canadian P/N 88901148) sealant to the lower oil pan mating surface. 2. Install the lower oil pan. 3. Install the lower oil pan bolts and nuts.