Clean the piping and connections with solvent or hot soapy water and dry with compressed air. Check the piping and connections for cracks, holes, and worn sections. If any damage is found, replace the damaged components.
NOTE: Brush away all loose dirt from around the area or the air handling connections to avoid contamination of the interior of the engine. Loosen the clamps which hold the air inlet connection to the turbocharger air inlet and the OEM air inlet piping. Remove the air inlet connection. Take care not to get any… Read More »
Remove all protective caps from components. Install the crossover tube hose and clamps in the reverse order of removal. Tighten the clamps. Refer to the OEM service manual for torque specifications.
Check the crossover tube for cracks, holes, and worn sections. Also check for poor sealing between the hose and tube. Inspect the clamps for wear. Replace damaged components with new hoses and clamps, if necessary.
Loosen the hose clamps and position the crossover tube so it can be removed. Remove the tube. Install protective caps from the Air Handling Clean Care Kit, Part Number 4919498, on all open connection points including inlet to engine, charge-air cooler, and ends of crossover tube.
Prior to installing the accessory drive cover, identify which style of gasket is going to be installed so that, if necessary, the gasket can be properly oriented. There are two types of accessory drive cover gaskets: • Three round oil supply passages and one elongated oil supply passage • Four round oil supply passages. It… Read More »
Clean the accessory drive cover and rear gear housing mounting surface with solvent. Dry with compressed air.
Remove the accessory drive cover, mounting capscrews and gasket.
Prior to installing the accessory drive, identify which style of gasket is going to be installed so that, if necessary, the gasket can be properly oriented. There are two types of accessory drive gaskets: • Three round oil supply passages and one elongated oil supply passage. • Four round oil supply passages. It is preferred… Read More »
Clean the gasket material from the hydraulic pump with a putty knife and a clean rag . Clean the hydraulic pump gear with solvent. Dry with compressed air. Inspect the hydraulic pump drive gear for cracks, broken teeth, and other damage. Inspect the inside diameter of the drive gear bore for excessive wear or damage;… Read More »