Category Archives: 6.7L Power Stroke

6.7L Power Stroke – EGR Cooler Bypass Valve

The EGR cooler bypass valve alters the flow of EGR gases to increase the temperature of the gas at low engine speeds. The vacuum controlled valve is solenoid controlled by the PCM. If the PCM determines that it does not need to cool the exhaust gas,it commands the EGR solenoid to close the bypass valve… Read More »

6.7L Power Stroke – EGR Flow

The exhaust gas enters through the EGR valve and then goes through the EGR bypass valve. As the exhaust gas enters the EGR cooler, it is first cooled by the primary cooling system. It flows through the secondary EGR cooler where it is cooled further before exiting the EGR cooler and entering the intake air… Read More »

6.7L Power Stroke – EGR Cooler

The EGR system uses an EGR cooler after the EGR valve. This keeps the EGR valve cleaner than previous engines. The EGR cooler is located on the right valve cover, for easier service. The cooler EGR temperature reduces NOx emissions.

6.7L Power Stroke – EGR Valve

The EGR valve receives a duty cycle signal from the PCM and sends a variable voltage signal from the Exhaust Gas Recirculation Valve Position (EGRVP) sensor back to the PCM to indicate actual position. Internally, it has two valves connected by a common shaft. Exhaust gases are routed from the right exhaust manifold to the… Read More »

6.7L Power Stroke – Exhaust Gas Recirculation (EGR)

The EGR system allows cooled (inert) exhaust gases to re-enter the combustion chamber, which lowers combustion temperatures and Oxides of Nitrogen (NOx) emissions. EGR system control is based off an air system model to estimate the percentage of exhaust gas in the cylinder. The PCM looks at engine temperature, intake pressure, exhaust pressure (EP), RPM,… Read More »