Category Archives: Cummins 4BT

Cummins 4BT – Valves – Adjustment

15 mm Remove the valve cover. 1/2 Inch Drive, 3377371 Engine Barring Gear Locate Top Dead Center (TDC) for Cylinder Number 1 by barring the crankshaft slowly while pressing on the en­gine timing pin. When the timing pin engages in the hole in the camshaft gear, Cylinder Num ber 1 is at TDC on the… Read More »

Cummins 4BT – Rocker Lever Assembly – Installation

Make sure the dowel rings in the pedestals are installed into the dowel bores. Inspect all cylinder head capscrews for proper length using Service Tool Part No. 3823921. Use clean engine oil to lubricate the threads and under the heads of the capscrews. Install the capscrews into the pedestals. 18 mm Step 1: All Tighten… Read More »

Cummins 4BT – Push Rods – Inspection

Inspect the push rod bail and socket for signs of scoring. Check for cracks where the ball and the socket are pressed into the tube. Check the push rods for roundness and straightness.    

Cummins 4BT – Rocker Levers – Assembly

Install the adjusting screw and lock nut. Caution: Be sure to assemble the intake and exhaust rocker levers in the correct location. Lubricate the shaft with engine lubricating oil. Position the levers on the rocker shaft. Install the thrust washers. Install the snap rings.    

Cummins 4BT – Rocker Levers – Cleaning

Clean all parts in a strong solution of laundry detergent in hot water. Use compressed air to dry the parts after rinsing in clean hot water. NOTE: The pedestals are made from powdered metal and will continue to show wetness after they have been cleaned and dried.  

Cummins 4BT – Rocker Levers – Disassembly

If the rocker lever and push rods are to be inspected for reuse, follow these steps. Remove the retaining rings and thrust washers. Remove the rocker levers. Caution: Do not disassemble the rocker lever shaft and pedestal. The pedestal and shaft must be replaced as an assembly. Remove the lock nut and adjusting screw.