Removal Procedure 1. Remove the upper intake manifold cover by loosening the four mounting bolts. 2. Remove the vacuum hose from the EGR valve (2). 3. Remove the EGR valve mounting bolts (1). 4. Remove the EGR valve (2) and the gasket (3). Installation Procedure 1. Install the EGR valve (2) and gasket (3). Notice… Read More »
Removal Procedure Tools Required J 39083 Glow Plug Connector Remover and Installer Right Side of Vehicle 1. Raise the vehicle. 2. Remove the right front tire. 3. Remove the splash shield from the right front wheel well. 4. Remove the lead wire from the glow plug in the 2 cylinder. 5. Remove the lead wires… Read More »
Removal Procedure Tools Required J 3 9 0 8 3 G low P l ug Connector Remover and Installer Left Side of Vehicle 1. Remove the negative battery cabl es. 2. Remove the gl ow plug lead wires using the J 39083 J 39083 glow plug connector remover and installer. 3. Remove the glow plugs… Read More »
Removal Procedure 1. Remove the negative battery cables. 2. Release the wiring harness connector at the glow plug relay. 3. Remove the glow plug wiring harness nuts and harness. 4. Remove the relay mounting nuts. 5. Remove the glow plug relay by lifting it off the mounting studs. Installation Procedure 1. Install the glow plug… Read More »
Removal Procedure 1. Remove the negative battery cables. 2. Remove the sensor electrical connector. 3. Remove power steering pump. Refer to Power Steering Pump Replacement (6.5L) in Power Steering. 4. Remove the sensor mounting bolt. 5. Remove the sensor from engine. Important: Care must betaken when handling the sensor. Damage to the sensor will affect… Read More »
Removal Procedure 1. Remove the fuel manager/filter. Refer to Fuel Manager/Filter Replacement. 2. Disconnect the electrical connector. 3. Remove the switch (1). installation Procedure 1. Install the switch (1). 2. Reconnect the electrical connector. 3. Install the fuel manager/filter. Refer to Fuel Manager/Filter Replacement. 4. Bleed the fuel system. Refer to Fuel Feed and Fuel… Read More »
Removal Procedure 1. Remove the protective cover (under hood electrical center). 2. Remove the relay. Installation Procedure 1. Install the relay. 2. Install the protective cover (under hood electrical center).
Removal Procedure Tools Required J 29873 Nozzle Socket Important: When removing an injection nozzle, use the J 29873 nozzle socket. Remove the nozzle using the 30 mm hex portion. Failure to do so will result in damage to the injection nozzle. 1. Remove the negative battery cables. 2. Remove the fuel line clip. 3. Remove… Read More »
Removal Procedure Tools Required J 39664 Manifold Cover Set Important: Clean all the line fittings that will be loosened or removed. 1. Remove the negative battery cables. 2. Remove the intake manifold. Refer to Intake Manifold Removal. Important: Before any further service work is to be done, cover the intake ports with the J 39664… Read More »
Tools Required • J 41089 Injection Pump Wrench • J 29872-A Injection Pump Adjustment Tool Important: Do not perform this procedure when only an injection pump has been replaced (refer to Injection Timing Adjustment). This procedure should only be used when a DTC has directed you to do so, or one of the following repairs… Read More »