A = Intake valve B = Exhaust valve Rotate the engine in the normal direction of rotation until the No. 1 piston (flywheel side) approaches TDC- compression stroke Check the balance of intake and exhaust valves A and B placing the two micrometers testers on the valve collars.
Insert the torque wrench in the suitable tool so that the A axis of the key fig. 39 is at 90° to the B axis of the tool in fig. 38. Tighten in clockwise direction at 20 Nm. Remounted the drive pulley. Maintaining the belt tension, tighten nut 3 with another torque wrench at 40… Read More »
Position belt preload tool 7107-1460-049 1 over the timing belt idler adjustment ear 2. See “Camshaft timing – Belt Tightening and Fastening”.
Important Remove the distributor toothed belt from its protective wrapping only when mounting it. Make the connections for toothed belt fig. 33 and that of pulley fig. 34 fit together. Insert the belt (as in figure 35) taking account of the direction of the arrows A impressed on it (direction of rotation). Tighten the nut… Read More »
1 Timing reference mark on cylinder head. 2 Camshaft pulley timing mark 3 Camshaft pulley timing mark, for KDW, 702, 1003, and 1404 engines.
Unscrew screw 1 and remove the pulley. No extractor is needed. When refitting tighten the screw at a torque of 80 Nm. Note: Assess any wear caused by the lip of the seal ring on the pulley tang.
Important When reassembling, make sure that the key remains inserted in its place. Note: Reference mark 1 on the crankshaft timing pulley and reference mark 2 on the oil pump housing are timing marks. When aligned, No. 1 piston (flywheel side) is at TDC.
Components: 1 Nut 2 Washer 3 Pulley 4 Bearing 5 Shaft/Support 6 Mounting plate 7 Tensioning lever
Caution – Warning When you remove the distributor belt replace it even if its prescribed operation time has not expired yet. Danger – Attention Always check that the positive pole of the battery is insulated. Remove the belt tensioner 1. Remove the timing belt off the timing pulley.
Components: 1 Camshaft pulley 2 Timing belt 3 Crankshaft pulley 4 Coolant pump pulley 5 Belt tensioner pulley