Cummins 4BT – Piston and Connecting Rod Assemblies – Removal

Mark each connecting rod cap according to cylinder.

Rotate the crankshaft until the pistons are below the car­bon deposits which are found above the ring travel area.

Use a scraper or a blunt edged instrument to loosen the carbon deposits. Do not damage the cylinder with the
scraper.

Remove the remaining carbon with a Scotch-Brite® clean­ing pad or equivalent.

Warning: To prevent serious eye damage wear eye pro­tection during this operation.
An alternative method to remove the carbon ridge is to use a high quality steel wire wheel installed in a drill or die
grinder.
NOTE: An inferior quality wire wheel will lose steel bristles during operation, thus causing additional contamination.
Do not use the steel w ire wheel in the piston travel area. Operate the wheel in a circular motion to remove
the deposits.

Mark each piston according to the cylinder.
NOTE: On pistons with anodized coatings, do not stamp on the anodized coating or on the outer rim.

12 mm
Remove the capscrews, connecting rod cap and con­necting rod bearings.

Push the connecting rod and piston assembly out of cyl­inder bore. Care must be taken not to mutilate the con­necting rod or bearing.