Cummins 4BT – Expansion Plug Replacement – Installation

Caution: Excessive sealant can run back into the engine and cause damage to other components. Allow the sealยญant to dry for a minimum of 2 hours before operating the engine.
Apply a 2 mm [1/16 inch] bead of expansion plug lock โ€˜N seal, Part No. 3375068, or equivalent to the outside diameter of the expansion plug and the inside diameter of the expansion plug installation bore.

Using an appropriate deep socket as a driver, install the expansion plug.

The expansion plug must be installed with the edge of the expansion plug 0.5 to 1.0 mm [0.020 to 0.040 in] deeper
than the entrance chamber of the bore.
NOTE: Do not install the expansion plug too deep. If the expansion plug is not installed straight and flat, it must be
replaced with a new expansion plug.