1. Install new seal in front cover with installer tool Jā22102.
2. Apply sealer to front cover as follows:
ā¢ Use anaerobic sealer such as Loctite 510 on cover surfaces that contact block (Figure 2-168).
ā¢ Use RTV-type sealer such as Permatex High Temp, Ultra Blue, or Loctite 599 (gray) to oil pan contact surface of cover (Figure 2-168).
3. Install front cover on engine block (Figure 2-168). Be sure cover is seated on dowels, block face, and oil pan.
4. Install and tighten front cover bolts as follows:
ā¢ Tighten cover-to-engine block bolts to 33 lb-ft (45 Nā¢m)
ā¢ Tighten cover-to-oil pan bolts to 4-10 lb-ft (5-14 Nā¢m)
5. Install baffle on front cover. Maintain minimum clearance of 0.040 in. (1.02 mm) between baffle and injection pump gear. Tighten baffle attaching bolts/nuts to 33 lb-ft (45 Nā¢m) torque.
