1. Apply a 2-3 mm wide by 0.5-1.5 mm bead o f GM P/N 12378521 (Canadian P/N 88901148) sealant to the upper oil pan mating surfaces. 2. Install the upper oil pan to the engine block. 4. Install the two flywheel housing to upper oil pan bolts. Tighten: Tighten the two flywheel housing… Read More »
1. Install the oil cooler adapter with gaskets to the oil cooler. NOTE: Refer to Fastener Notice. 2. Install the oil cooler adapter to oil cooler bolts. Tighten: Tighten the oil cooler adapter to oil cooler bolts to 21 N.m (15 lb it). 3. Apply a 2-3 mm wide by 0.5-1.5 mm high bead of… Read More »
1. Bolt J36857 to the ends of the cylinder heads. See Special Tools. 2. Lift the engine and the engine stand with a suitable hoist. 3. Remove the engine stand from the engine adapter. 4. Lower the engine to the floor. Support the engine with blocks. 5. Remove the engine adapter.
1. Lubricate the camshaft position sensor O-ring with engine oil. 2. Install the camshaft position sensor. NOTE: Refer to Fastener Notice. 3. Install the camshaft position sensor retaining bolt. Tighten: Tighten the camshaft position sensor retaining bolt to 10 N.m (89 lb in). 4. Install the cooling fan pulley. 5. Install the cooling fan pulley… Read More »
1. Install the power steering pump mounting bracket. NOTE: Refer to Fastener Notice. 2. Install the power steering pump mounting bracket bolts. Tighten: Tighten the power steering pump mounting bracket bolts to 46 N.m (34 lb ft).
1. Install the fuel filter assembly. 3. Connect the fuel filter assembly connectors.
1. Install the drive belt tensioner and generator mounting bracket. NOTE: Refer to Fastener Notice. 2. Install the drive belt tensioner and generator mounting bracket bolts. Tighten: Tighten the drive belt tensioner and generator mounting bracket bolts to 50 N.m (37 lb it). 3. Install the drive belt tensioner. 4. Install the drive belt tensioner… Read More »
1. Install the thermostat housing. NOTE: Refer to Fastener Notice. 2. Install the thermostat housing bolts and nuts. Tighten: Tighten the thermostat housing bolts and nuts to 25 N.m (18 lb ft). 4. Install the water pump inlet pipe. 5. Install the turbocharger coolant outlet hose and clamps. 6. Install the water pump inlet pipe… Read More »
1. Install the engine wiring harness assembly. 2. Install the right glow plugs. Tighten: Tighten the glow plugs to 18 N.m (13 lb it). 8. Connect the oil pressure sensor electrical connector. 9. Connect the fuel rail pressure sensor. 10. Connect the turbocharger vane control solenoid valve. 11. Connect the fuel injector electrical connections. 13.… Read More »
1. Install the intake manifold tube. 4. Install the EGR and cooler. 6. Install the top EGR cooler bolts. Tighten: Tighten the top EGR cooler bolts to 25 N.m (18 lb ft). 7. Install the air inlet tube. 8. Install the air inlet tube nuts. Tighten: Tighten the air inlet tube nuts to 25 N.m… Read More »