1. Install the turbocharger oil supply line to the engine block. NOTE: Refer to Fastener Notice. IMPORTANT: Lubricate the washers with diesel fuel before installing. 2. Install the turbocharger oil supply line eye bolt and washers. Tighten: Tighten the turbocharger oil supply line eye bolt to 26 N.m (19 lb it). 3. Install the turbocharger… Read More »
1. Install the right fuel rail. NOTE: Refer to Fastener Notice. 2. Install the right fuel rail mounting bolts. Tighten: Tighten the right fuel rail mounting bolts to 25 N.m (18 lb ft). 3. Install the left fuel rail. 4. Install the left fuel rail mounting bolts. Tighten: Tighten the left fuel rail mounting bolts… Read More »
1. Install a new O-ring onto the fuel injector. 2. Lubricate the O-ring with engine oil. 3. Install a new copper washer into the fuel injector bore in the cylinder head. 4. Install the fuel injector right bracket pin. 5. Install the fuel injector left bracket pin. 6. Install the right fuel injector with fuel… Read More »
1. Install the upper valve rocker arm cover. 2. Install the upper valve rocker arm cover bolts. Tighten: Tighten the upper valve rocker arm cover bolts in the proper sequence to 8 N.m (71 lb in).
1. Install the upper valve rocker arm cover. 2. Install the upper valve rocker arm cover bolts. Tighten: Tighten the upper valve rocker arm cover bolts to 8 N.m (71 lb in).
1. Install the lower valve rocker arm cover. 2. Install the lower valve rocker arm cover bolts. Tighten: • Tighten the lower valve rocker arm cover bolts in the proper sequence to 10 N.m (89 lb in). • Retighten the lower valve rocker arm cover bolts in the proper sequence to the same torque, 10… Read More »
1. Install the lower valve rocker arm cover. 2. Install the lower valve rocker arm cover bolts. Tighten: • Tighten the lower valve rocker arm cover bolts in the proper sequence to 10 N.m (89 lb in). • Retighten the lower valve rocker arm cover bolts in the proper sequence to the same torque, 10… Read More »
1. Install the intake manifold crossover gaskets. 2. Install the intake manifold crossover. NOTE: Refer to Fastener Notice. 3. Install the intake manifold crossover nuts and bolts in sequence. Tighten: Tighten the intake manifold crossover nuts and bolts to 10 N.m (89 lb in).
1. Apply a 2-3 mm wide by 0.5-1.5 mm high bead o f GM P/N 12378521 (Canadian P/N 88901148) sealant on the intake manifold mating surface. 2. Install the intake manifold. 3. Install the intake manifold bolts and nuts. Tighten: Tighten the intake manifold bolts and nuts to 25 N.m… Read More »
1. Apply a 2-3 mm wide by 0.5-1.5 mm high bead o f GM P/N 12378521 (Canadian P/N 88901148) sealant on the intake manifold mating surface. 2. Install the intake manifold. 3. Install the intake manifold bolts and nuts. Tighten: Tighten the intake manifold bolts and nuts to 25 N.m… Read More »