Use engine lifting fixture, Part No. ST-125, to install the engine to the test stand. Align and connect the dynamometer. Refer to the manufacturer’s instructions for aligning and testing the engine. NOTE: Make sure the dynamometer capacity is sufficient to permit testing at 100 percent of the engine rated horsepower. If the capacity is not… Read More »
The following special tools are recommended to perform procedures in section 8. The use of these tools is shown in the appropriate procedure. These tools can be purchased from your local Cummins Authorized Repair Location.
Caution: Excessive sealant can run back into the engine and cause damage to other components. Allow the sealant to dry for a minimum of 2 hours before operating the engine. Apply a 2 mm [1/16 inch] bead of expansion plug lock ‘N seal, Part No. 3375068, or equivalent to the outside diameter of the expansion… Read More »
Thoroughly clean the expansion plug hole using scotchbrite or equivalent. Use spray cleaner 3375433 or equivilant to final clean the bore. Visually inspect the cup plug bores for damage.
Clean the area near the expansion plug of all debris. Punch, Visegrips Remove the large expansion plugs (58.06 mm [2.29 in.]) from the coolant passages. Care should be taken not to drive the expansion plug out and into the water jacket, especially the plug on the end of the cylinder block. Service Tip: If it… Read More »
Apply a film of pipe plug sealant, Part No. 3375066, or equivalent, to the threads. Install and tighten the pipe plugs. Refer to the following chart for torque values. Tighten pipe plugs to the appropriate torque values.
Use spray cleaner, Part No. 3375433, or equivalent to clean the threads of the pipe plugs and threaded bores. Visually inspect the threads of the pipe plugs for mutilation or damage. Visually inspect the threaded bores for damage.
Remove the pipe plug.