2-wheel drive or 4-wheel drive is selected by operating the front wheel drive lever to shift the 33T shift gear (5). When the front wheel drive lever is set to disengage, 33T shift gear is neutral. When the front wheel drive lever is set to engage, 33T shift gear splined with front axle drive shaft… Read More »
Besides three ways of power train from the counter drive shaft (1) to the spiral bevel pinion shaft (6) are available by operating the range gear shift lever. Power is transmitted as follows. L: Lo-Range Counter Drive Shaft (1) → Coupling (2) → Range Gear Shaft (4) → Shifter (9) → 18T Gear (7) →… Read More »
Besides neutral, four ways of power train from the main gear shaft (11) to the counter shaft (1) are available by operating the 1, 2, 3, 4 range gear shift lever. Power is transmitted as follows. 1: 1st Speed Main Gear Shaft (10) → 10T Gear (6) → 45T Gear (5) → 45T Shift Gear… Read More »
MANUAL TRANSMISSION TYPE HST TYPE
1. Place a straight edge on the pressure plate and measure clearance with a feeler gauge at several points. 2. If the clearance exceeds the allowable limit, replace it. 3. When the pressure plate is worn around its outside and its inside surface only is in contact with the straight edge, replace even… Read More »
1. Wash the disassembling parts except clutch disc with a suitable cleaning solvent to remove dirt and grease before making inspection and adjustment. 2. Check friction surface of pressure plate and flywheel for scoring or roughness. – Slight roughness may be smoothed by using fine emery cloth. – If these parts have… Read More »
1. Measure the depth from clutch disc surface to the top of rivet at least 10 points with a depth gauge. 2. If the depth is less than the allowable limit, replace the disc. 3. If oil is sticking to clutch disc, or disc surface is carbonized, replace the disc. In this case, inspect transmission… Read More »
1. Check for abnormal wear on contact surface. 2. Rotate bearing outer race, while applying pressure to it. 3. If the bearing rotation is rough or noisy, replace the release bearing. NOTE • Do not depress bearing outer race, when replacing release bearing. • Do not wash the release bearing with a cleaning solvent.
1. Mount the clutch disc to the main shaft. 2. Hold the main shaft so that it does not turn. 3. Rotate disc lightly and measure the displacement around the disc edge. 4. If the measurement exceeds the allowable limit, replace the clutch disc.
1. Remove the release fork (1) mounting screw (2). 2. Draw out the clutch lever (3) to remove the release fork (1). 3. Remove the hub return spring (6). 4. Remove the thrust ball bearing (4) and release hub (5) as a unit. (When reassembling) • Make sure the direction of the release fork (1)… Read More »