1. Ensure sealing surfaces on cylinder block and front cover are clean. Install NEW gaskets on front cover and apply silicone sealant to sealing grooves on front cover. See Fig. 118. 2. Install front cover on cylinder block with retaining bolts finger tight. Using NEW gasket, install water pump. … Read More »
1. Manufacturer recommends removing engine to service front cover. Remove engine. See ENGINE. Remove water pump. See WATER PUMP. Remove vibration damper bolt and washer. Using puller, remove vibration damper. NOTE: If necessary to remove high pressure oil pump or high pressure oil pump reservoir, see HIGH-PRESSURE OIL PUMP and HIGH-PRESSURE OIL… Read More »
1. If assembling valve lifter, coat all components with engine oil and reassemble. To install, reverse removal procedure. Ensure valve lifter and valve lifter bore in cylinder block are coated with engine oil before installing. Valve lifter must be installed… Read More »
1. Ensure roller rotates smoothly and without excessive play. Inspect all components for damage. Ensure plunger moves freely in plunger body. Replace valve lifter if plunger fails to move freely in plunger body or if any components are damaged.… Read More »
1. Remove appropriate cylinder head. See CYLINDER HEADS. 2. Remove retaining bolt and camshaft follower guide. See Fig. 115. 3. Mark valve lifter location for installation reference. Remove valve lifter from cylinder block. If necessary to disassemble valve lifter, remove retainer and components from valve lifter body.… Read More »
1. If assembling rocker arm assembly, place steel ball in cup area on rocker arm. Lubricate steel ball with engine oil. Install rocker arm pedestal on steel ball and rocker arm. Install retaining clip. Ensure retaining clip is fully snapped into position. CAUTION:… Read More »
1. Remove the valve cover. See VALVE COVERS. NOTE: Be careful when removing the rocker arm snap retaining clip. DO NOT lose the rocker arm steel ball. 2. Remove the 16 rocker arm bolts, the 8 rocker arm assemblies, and the push rods. See Fig. 51. 3. Remove the retaining clip. See Fig. 114. Remove… Read More »
1. Thoroughly clean the crankshaft front seal mounting surface. Coat the NEW crankshaft front seal with multi- purpose grease. 2. Install the crankshaft front seal, using Crankshaft Front Oil Seal Installer (303-484, T94T- 6700-AH) thread adapter, driver sleeve and driver/puller screw. Install… Read More »
1. Remove the radiator. See RADIATOR. Raise and support the vehicle. Remove the flywheel housing cover retaining screws and flywheel housing cover. 2. If engine is in vehicle, use a breaker bar to prevent the crankshaft from rotating. If engine is not in vehicle, use… Read More »
1. Install the cylinder head gasket. Using the Cylinder Head Lifting Tool (303-D098, D94T-6000-B) and Heavy Duty Floor Crane (014-00071), with an assistant, lift the cylinder head and position it on the cylinder block. See Fig. 104. Remove the heavy duty floor crane and cylinder head lifting tool.… Read More »