[1] – Remove tilt steering assembly. (See Remove and Install Tilt Steering Assembly in this Group.) [2] – Remove snap ring (A) and backet (B). [3] – Remove steering shaft (C) from bottom of tilt assembly. [4] – Remove spring (D). Remove two nuts (E), one on each side of bracket. [5] – Remove spring… Read More »
[1] – Remove steering wheel and control panel. (See Remove Control Panel in Section 90, Group 15.) [2] – Remove two cap screws (A) on each side securing tilt steering wheel bracket to steering support. [3] – Lift tilt assembly (B) out of steering supports. If nuts (C) do not clear steering support, loosen cap… Read More »
[1] – →NOTE: Cylinder ball end studs are tapered. Use a tie rod end removal tool to avoid damaging threads if cylinder is to be re used. Mark hoses (A) and disconnect from cylinder. [2] – Remove and discard nylocks (B). [3] – Remove cylinder. [4] – Inspect rubber boots on ends of cylinder. Replace… Read More »
[1] – Disengage three locking tabs at underside of steering wheel and remove steering wheel cover. [2] – Remove nut securing steering wheel. [3] – Remove steering wheel. If necessary, use a suitable puller. [4] – →NOTE: Lightly coat the steering shaft splines with NEVER-SEEZ TM or general purpose grease before installing steering wheel to… Read More »
[1] – Install pinion gears (A) and cupped washers (B) to partially installed pinion shaft. [2] – Install pinion shaft to carrier, aligning carrier and shaft holes. [3] – Hold hole alignment with punch, and drive spring pin (C) through carrier into shaft. [4] – Install bearings (D) to differential carrier. [5] – Align splines… Read More »
Rotate the differential case bearings to check bearing condition. Inspect the differential gear condition. Replace components as needed. [1] – Rotate side gear assemblies (A) around pinion gears. Remove side gears with cupped washers (B) from differential case. [2] – Remove bevel gear (C) from differential case splines. [3] – Remove bearings (D) from differential… Read More »
[1] – Install new seal (A) to bottom of bevel gear housing bore. [2] – Lubricate seal and axle stub shaft with lithium grease. Install shaft to housing cover. [3] – Lubricate shaft outer bearing (B) and housing bore with clean hydraulic oil. Install bearing to axle and housing. [4] – Secure axle with snap… Read More »
Service procedures are the same for the left and right side outer axle assemblies. Rotate outer axle end bearings to check bearing condition. Inspect gears, shafts, and seals for wear or damage. Replace components as needed. [1] – Remove seal (A) from spindle housing. [2] – Remove snap ring (B) securing bevel gear bearing. [3]… Read More »
[1] – Lubricate bearings with clean hydraulic oil and install input shaft assembly to axle housing. [2] – Install snap ring (A) securing input shaft assembly to housing. [3] – Lubricate input shaft, and housing bore with clean hydraulic oil. [4] – Lubricate seal with lithium grease and install shaft seal (B) to bottom of… Read More »
Service procedures are the same for the left and right side outer axle assemblies. Only the right side outer axle assembly must be removed to service the differential. [1] – Loosen clamp (A), and remove axle input shield (B). [2] – Remove snap ring (C) from driveshaft yoke groove. Drive spring pin (D) through yoke… Read More »