1. Remove the release fork (1) mounting screw (2). 2. Draw out the clutch lever (3) to remove the release fork (1). 3. Remove the hub return spring (6). 4. Remove the thrust ball bearing (4) and release hub (5) as a unit. (When reassembling) • Make sure the direction of the release fork (1)… Read More »
1. Remove the speed change cover (1). (When reassembling) • Apply liquid gasket (Three Bond 1206C or equivalent) to joint face of speed change cover and clutch housing.
1. Check the mid case and transmission case are securely mounted on the disassembling stands. 2. Loosen the remove the transmission case mounting nut. 3. Separate the transmission case from the mid case. (When reassembling) • Apply liquid gasket (Three Bond 1206C or equivalent) to joint face of transmission case and clutch housing case.
1. Remove the front wheel drive case (1) and lever (2). (When reassembling) • Be sure to assemble the gasket. • If gasket is damaged, replace it.
1. Remove the screw (4) then tap out the spring pin (3). 2. Slide the propeller shaft cover 1 (5) to the front and the cover 2 (6) to the rear. 3. Tap out the spring pins (1) and then slide the coupling (2) to the front and coupling (8) to the rear. (When reassembling)… Read More »
1. Remove the suction pipe (1). 2. Remove the delivery pipe joint screws and the delivery pipe (2). 3. Disconnect the brake rod (R.H.) (3). (When reassembling) • Install the new copper washers to the delivery pipe joint screw securely. NOTE • Take care not to damage the suction pipe O-rings (4). • If the… Read More »
1. Disconnect the ground cable (1). 2. Remove the clamp (2) and wiring (3). 3. Remove the HST pedal (5) and the steps (4), (6). 4. Disconnect the range shift rod (7) and the brake rod (L.H.) (8). (When reassembling) • Be sure to set the washers and rubber plates of the steps (4) (6)… Read More »
1. Disconnect the PTO wire (1). 2. Remove the fender supports (2) and the fender stay (3).
1. Place the disassembling stand under the mid case and the transmission case. 2. Remove the upper frame (1) and the lower frame (2). 3. Remove the rear wheels (5) and place the disassembling stands under the rear axle cases. 4. Remove the fender support assembly (6) and the fenders (7). (When reassembling) • After… Read More »
1. Remove the seat (1). 2. Remove the grip (2) and guide (3). 3. Remove the grip (4). 4. Remove the floor sheet cover (5). 5. Disconnect the differential lock spring and the rod. 6. Remove the neutral holder cover and the center cover (6). 7. Remove the guide (7).