19 mm Remove the pressure relief valve and copper sealing washer. Use a small screwdriver to check that the check ball is not sticking in the high pressure relief valve assembly. Caution: A sticky check ball will result in engine low power. Thoroughly flush the high pressure relief valve with cleaning solution. 10 mm, 19… Read More »
Preparatory Steps: • Clean debris. 10 mm, 12 mm Remove the banjo capscrews and copper sealing washers at the fuel filter head. Remove the fuel line support bracket capscrew from the intake manifold. 10 mm Remove the banjo capscrews and copper sealing washers from the injectors. Install the fuel drain manifold in the reverse order… Read More »
10 mm Remove the capscrews from the hold-down clamps and complete the following steps. 10 mm Remove the banjo fitting screws and washers. 17 mm Disconnect the fuel drain line fittings. Assemble the fuel drain line and fuel drain manifold in the reverse order of disassembly. NOTE: Use new seals for the fittings. The installation… Read More »
Preparatory Steps: • Clean debris. 19 mm NOTE: If individual fuel lines are to be replaced, remove the support clamp from the set of fuel lines containing the line to be replaced. Disconnect the fuel line(s) from the injectors. 10 mm Remove the fuel line clamp capscrews from the intake cover. 19 mm Disconnect the… Read More »
17 m m Disconnect the high pressure fuel lines from the injectors and complete the following steps. NOTE: Thoroughly clean area around fuel lines before removal. 10 mm Remove the fuel line clamp capscrews from the intake cover. 14 mm and 17 mm Remove the fuel lines from the fuel injection pump. NOTE: Use two… Read More »
Preparatory Step: • Clean debris from the fuel line fittings and the fuel transfer pump. Removal 14 mm, 17 mm, 20 mm Wrench Disconnect the fuel line from the fuel transfer pump and fuel filter head. Use two wrenches to disconnect the fuel line from the fuel transfer pump. 10 mm Wrench Remove the fuel… Read More »
Preparatory Step: • Disconnect the low pressure fuel lines. 10 mm Remove the fuel transfer pump and complete the following steps. Clean the mounting surface on the cylinder block. 10 mm Install the fuel transfer pump with a new gasket. Torque Value: 24 N»m [18 ft-lb] 14 mm and 17 mm Install the low pressure… Read More »
17 mm Remove the banjo capscrew and sealing washers at the filter head. 19 mm Remove the banjo capscrew and copper sealing washer at the fuel injection pump inlet. 17 mm, 19 mm Install in the reverse order of removal.
17 mm Remove the bleed screw banjo fitting and complete the following steps. 14 mm and 17 mm Remove the fuel line from the Bosch fuel injection pump fitting. NOTE: To prevent loosening the fuel injection pump inlet fitting, use two wrenches when removing the fuel supply line. Remove 14 mm, the 16 mm, fuel… Read More »
14 mm, 20 mm Remove the fuel line from the piston style fuel transfer pump. 12 mm Remove the fuel drain manifold line at the filter head. 17 mm Remove the fuel line from the filter head. 17 mm, 12 mm, 14 mm, 20 mm When replacing fuel lines, replace banjo sealing washers (1) each… Read More »